MES System – Manufacturing Execution System ย
A Manufacturing Execute System (MES) is an independently functioning software that allows to collect operational data from a production line and to visualize it in a clear and understandable way in order to make faster decisions based on real data. It supports plant operator in daily tasks and enables data input if automatic data collection is not available.
MES software through the ability to collect and clearly present information in the form of tables, graphs and charts, supports the implementation of lean management and lean planning and continuous improvement methodologies in the manufacturing plant.
The main factor in manufacturing companies affecting the quality of information presented by MES class systems is the source of data. Two main ways of supplying the system with data can be distinguished:
- Machine connectivity – allows for automation of data collection and minimisation of manual reporting ย
- Manual data entry by an operator ย
Another possibility of supplementing data in the MES system is the integration with ERP systems. Most often, the integration allows for two-way data flow, so that both the ERP and MES systems have uniform data on the ongoing production.ย ย
Read how to audit your factory to implement software system
MES System Benefits
- Real-Time Data Collection: Provides immediate access to production data for faster decision-making.
- Improved Efficiency: Streamlines operations and reduces downtime with automated data collection.
- Enhanced Quality Control: Monitors production processes closely to ensure high product quality.
- Better Resource Management: Optimises the use of materials, labour, and equipment.
- Traceability: Tracks the entire production process, improving traceability and compliance.
- Reduced Costs: Minimises waste and rework, leading to cost savings.
- Integration with ERP: Ensures seamless data flow between MES and ERP systems for unified information management.
MES as the Control Tower
Imagine a Manufacturing Execution System (MES) as the control tower at an airport. The control tower doesn’t fly the planes but is essential for ensuring that all flights take off, fly, and land safely and efficiently.
The MES (or control tower) gathers data from various aircraft (machines on the production line) and visualises this information in a clear and understandable way, much like how air traffic controllers read radar screens and flight data. This helps the controllers make real-time decisions to keep the air traffic flowing smoothly.
Read more about MES System
- MES – Manufacturing Execution System – MES Software Page
- OEE – OEE Performance monitoring – Simple MES System
- MOM – Manufacturing Operations Managements System – The most advanced MES System
